Gsi-outdoors PNEG-951 Manuel d'utilisateur

2 and 3 Module NetworkPortable Dryer ModelsOperatorsManualPNEG-951Date: 2-22-2006PNEG-951

10PNEG-951WARNING! BE ALERT!Personnel operating or working aroundelectric fans should read this manual.This manual must be delivered with theequipmen

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This Equipment shall be installed in accordancewith the current installation codes and applicableregulations which should be carefully followed inall

11PNEG-951The GSI Group, Inc. recommends contacting your local power company, and having a representative survey your installationso the wiring is com

12PNEG-951Decal: DC-972Decal: DC-971Decal: DC-974Decal DC-972 is located on the bottom auger beltguard and the front bearing plate (which is visible w

13PNEG-951Decal: DC-1227Decal: DC-1229Decal: DC-1225Decal DC-1227 is located on thefan/heater access door.Decal DC-1229 is located oneach of the meter

14PNEG-951Decal: DC-973Decal DC-973 is located on the rear plenum accessdoor (inside and outside).Decal DC-388 is located on thehitch tongue.Decal DC-

15PNEG-951READ THESE INSTRUCTIONSBEFORE OPERATION AND SERVICESAVE FOR FUTURE REFERENCE1. Read and understand the operating manual before trying to

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17PNEG-9513SectionControl Panel

18PNEG-951SWITCH PANEL LAYOUTLCD DisplayMoistureControlControl PowerDryer ModeOutside LightLoad AugerKeypadFansHeatersUnload AugerStartStopMeter RollA

19PNEG-951The control power to energize the Network Control System is turned on or off with this switch. Note: This switch doe

20PNEG-951This switch activates the moisture control circuit. It lights up when the grain column temperature is below themoisture control (grain temp

21PNEG-951Pressing thebutton while the system is stopped, will give you four setup screens. These are:This screen is used to clear your batch counter

22PNEG-951Thebutton will display four different setup screens.The screens will display in the following order:Load On Delay - amount of time before fi

23PNEG-951Set Out of GrainThe Out of Grain timer should be set to the maximum time it takes for your dryer to refill during continious orbatch mode dr

24PNEG-951Press thebutton and move the pointer to change your selection to View Grain Temps.Then press thebutton to accept the selection.View Grain Te

25PNEG-951View MR Speed AverageOn this screen is information showing you how much time the metering roll system has spent on HI speedand LOW speed. T

26PNEG-951HELP BUTTONThebutton currently has no function.Thebutton is used to change the Dry timer settings when you operate your dryer in the Batchmo

27PNEG-951STATS BUTTONPressing thebutton will toggle the last line of the main display screen to 3 different viewsrelating to the dryers approximated

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29PNEG-9514SectionDryer Pre Season Checks

3PNEG-951Table of ContentsSection 1Warranty...7Section 2Safety First...

30PNEG-951This section gives a series of checks to be carried out on the dryer before starting for the first time inthe drying season. If any of the

31PNEG-951LOAD AUGERWith the grain supply shut off, quickly bump the load auger switch to manual, and see if the load auger rotatesclockwise as viewed

32PNEG-951Meter Roll 2 Speed Display•Set the speed of the metering roll when the two speed automatic moisture control feature of thedryer is utilized.

33PNEG-951decreased too much a popping or fluttering sound will be heard. Also, anytime the high pressure side is adjusted,the low pressure side need

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35PNEG-9515SectionDryer Startup and Operation

36PNEG-951FULL HEAT DRYINGFull Heat OperationWith this type of drying, the grain is discharged hot, with no cooling. Drying capacity is substantially

37PNEG-951Load DelayThe load delay is used to delay the starting of the load auger when the dryer is unloading to prevent the loadauger from cycling t

38PNEG-9513. Press thebutton to adjust the settings. 4. Press thebutton to accept the changes.If you want to view the out of grain timer while th

39PNEG-9511. Press thebutton. Press(enter twice) to bypass the other screens.2. Press thebutton.3. Press thebutton to adjust the settings. 4. Pre

4PNEG-951Section 9Drying Charts...77Meter Roll Reverse...

40PNEG-951Setting Up The Temperature Set PointsThese set points are monitored by the computer to control certain features of the dryer. These can be

41PNEG-951Plenum Temperature SetpointThe plenum temperature set point will determine the average temperature of air entering the grain columns.To chan

42PNEG-951ately start, and the load auger switch will light up. If additional loading equipment is wired to the dryer it will alsostart immediately.6.

43PNEG-95112.Run the fan(s) and heater(s) for about 10% longer than the (APPROX. DRYING TIME) required for themoisture you are trying to dry.13.Exampl

44PNEG-9519.Look in the Drying Charts section in the back of this manual for the DRY AND COOL chart settings thatcorrespond to your model of dryer. Y

45PNEG-9517.Start each burner by turning the HEATER switch to AUTO. After purging for approximately 10 seconds theburner will fire, and the heater swi

46PNEG-951During operation the remaining time on each timer is displayed on the screen. If the power goes out or if thedryer is stopped, these times a

47PNEG-951Unload TimerThis timer controls how long the unload auger will operate after the cool timer has expired.Use the dryer charts in the back of

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49PNEG-9516SectionSafety Circuit Shutdown Messages

5PNEG-9512 & 3 Module Network Dryer ManualGSI Group, Inc.All rights reserved. No parts of this work may be reproduced in any form or by any means

50PNEG-951FAN AND HEATER GENERATED ERRORSThe following is a list of errors that are generated with the fan and heater controller. Each fan and heater

51PNEG-951distinguish between which burner caused the shutdown. The reference to the number one (1) is telling youthat it is burner number 1 which is

52PNEG-951This message is displayed when the flame detection circuit of your heater is sensing flame when the burner issupposed to be off. Example, i

53PNEG-951Vapor x High LimitThe LP gas vapor temperature sensor located in the gas pipe train downstream from the vaporizer, hasopened indicating that

54PNEG-951to reset this error. This is caused from the motor operating with to much of a work load, which in turn usesmore current (amperage). If th

55PNEG-951Unload Motor OverloadThe motor overload has tripped on the Unload Motor Overload located in the upper control box. This indicatesthat 12VDC

56PNEG-951Network Failed I/OThis error is generated whenever Input/Output board (upper control panel) has lost its communications linkwith the master

57PNEG-9517SectionService and Maintanance

58PNEG-951Before starting any repairs or maintenance on your dryer, observe the following safetysteps:1. Isolate the whole system from the electrical

59PNEG-951Note: All of the auger and metering roll bearings are lifetime lubricated and do not require servicerelubrication.1.Remove and clean the gas

6PNEG-951IntroductionGSI Network Portable DryersThank you for choosing a GSI product. It is designed to give excellent per-formance and service for ma

60PNEG-951FAN REMOVAL AND INSTALLATIONWhen reassembling parts, the cap screws must be installed through the untapped clearance holes as shown.This wil

61PNEG-9513.Install two of the cap screws into the threaded holes in bushing, and turn them by hand until they bottomagainst the front surface of the

62PNEG-951Note: When installing a liquid gas solenoid valve on LP models, do not over tighten the connectioninto the inlet side, as the inlet orifice

63PNEG-951Note: When the control is set to the maximum discharge rate (999), the metering roll speed should be17.5 RPM for 8" (20 cm) discharge a

64PNEG-951This column cutoff damper is designed to insert through the grain column (from the inside of the dryer) imme-diately above the metering roll

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69PNEG-9518SectionSpecial Setup Screens

7PNEG-9511SectionWarranty

70PNEG-951By pressing and holding the button while the power is off. Continue to hold and turn on the control power for thedryer. You will be able to

71PNEG-951To toggle this feature on or off use thebuttons then press thebutton to accept thechanges.You will activate 2 additional screens by selectin

72PNEG-951SELECT DRYER ADDRESSThis feature is used for networking several portable grain dryers together for monitoring on a PC with specialsoftware.

73PNEG-951changes press thebutton to accept them.Note: If the wrong selection is made, your dryer will look for other safeties that will not be presen

74PNEG-951On this screen you can disable a fan and heater out of the Network loop. This would be used if you have a fan/heater computer that is malfu

75PNEG-951CONTRAST ADJUSTMENTPress and hold thebutton while the control power is off, then turn the control power on, then releasethebutton. Press th

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77PNEG-9519SectionDrying Charts

78PNEG-951Continuous Full Heat2000 Series Dryers

79PNEG-951Continuous Dry & Cool2000 Series Dryers

PHLEGAL: #1832020 v1 (139LG01!.DOC) (revised December 2005)THE GSI GROUP, INC. (“GSI”) WARRANTS ALL PRODUCTS WHICH IT MANUFACTURES TO B

80PNEG-951Staged Batch2000 Series Dryers

81PNEG-951Continuous Full Heat3000 Series Dryers

82PNEG-951Continuous Dry & Cool3000 Series Dryers

83PNEG-951Staged Batch3000 Series Dryers

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85PNEG-95110SectionTechnical Reference

86PNEG-951Note: Wiring specifications are subject to change without notice.CONTROL PANEL JUMPER WIRING

87PNEG-951CONTROL PANEL INTERNAL WIRING

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9PNEG-9512SectionSafety First

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94PNEG-951LOWER CONTROL BOX BACK PANEL WIRING

95PNEG-951NETWORK FAN/HEATER INTERFACE

96PNEG-951FAN COMPUTER PINOUTS

97PNEG-951FAN CONTROL BOX

98PNEG-951UPPER TERMINAL STRIP

99PNEG-951UPPER BACK PANEL CONTROL WIRING