Gsi-outdoors 100 SERIES DRYER PNEG-552 Manuel d'utilisateur

PNEG-552100 Series DryerOperation and Service ManualPNEG-552Date: 11-02-07

10 PNEG-552 100 Series Dryer2. Safety Alert DecalsDC-1229WARNINGRotating metering roll.Equipment can startautomatically. Keep handsclear. Can cause se

2. Safety Alert DecalsPNEG-552 100 Series Dryer 1116-17"3/4" MINIMUM BOLT DIAMETERDC-388Hitch pin must besecurely fastened andno less than

12 PNEG-552 100 Series Dryer 3. Dryer Control PanelFigure 3A Grain Dryer Control Panel

3. Dryer Control PanelPNEG-552 100 Series Dryer 13Dryer Control Panel Featuring the 100 Series Control SystemThe control panel provides easy access t

14 PNEG-552 100 Series Dryer3. Dryer Control PanelUnload SwitchThe UNLOAD switch turns the metering rolls and discharge auger ON or OFF, and selects t

3. Dryer Control PanelPNEG-552 100 Series Dryer 15Dryer Power Stop SwitchThis switch stops all dryer functions. If an automatic dryer shut down occur

16 PNEG-552 100 Series Dryer3. Dryer Control PanelSetting the Dry, Cool, Unload and Out of Grain TimersThese switches are used to set the drying cycle

3. Dryer Control PanelPNEG-552 100 Series Dryer 17Setting the Moisture Control and Plenum Setpoint1. Press the PROGRAM (TEMPERATURES) button until th

18 PNEG-552 100 Series Dryer3. Dryer Control PanelSpecial FeaturesDual Batch Drying Temperature ModeEmergency Cooling ModeBurner ON/OFF Operation Due

3. Dryer Control PanelPNEG-552 100 Series Dryer 19Loss of FlameThe flame sensor failed to detect a burner flame, indicating that the burner has faile

2 PNEG-552 100 Series Dryer

20 PNEG-552 100 Series Dryer4. Error ConditionsFigure 4A

4. Error ConditionsPNEG-552 100 Series Dryer 21Figure 4B

22 PNEG-552 100 Series Dryer5. Dryer Pre-Start ChecksBefore the dryer is filled, thoroughly inspect the unit and check the operation of the dryer as f

5. Dryer Pre-Start ChecksPNEG-552 100 Series Dryer 23Electrical PowerTurn ON the electrical power supply to the dryer. Set all circuit breakers to ON,

24 PNEG-552 100 Series Dryer5. Dryer Pre-Start ChecksMetering Roll OperationTo check the metering roll operation, turn high speed knob clockwise. The

5. Dryer Pre-Start ChecksPNEG-552 100 Series Dryer 25Burner SafetyTo check the burner safety function, make sure the main gas valve is OFF. Turn the F

26 PNEG-552 100 Series Dryer5. Dryer Pre-Start ChecksDryer Shut DownTo shut down the dryer, first close the fuel supply valve at the tank or valve alo

PNEG-552 100 Series Dryer 276. Dryer Start-UpContinuous Flow OperationStandard electrical safety practices and codes should be used when working with

28 PNEG-552 100 Series Dryer 6. Dryer Start-UpStaged Batch Operation1. Turn the CONTROL POWER switch to ON.2. With load, unload, fan and burner turned

6. Dryer Start-UpPNEG-552 100 Series Dryer 2910. After purging for approximately 10 seconds the heater will fire. For information concerning heater ad

PNEG-552 100 Series Dryer 3Table of ContentsContentsChapter 1 Safety ...

30 PNEG-552 100 Series Dryer 6. Dryer Start-Up100 Series Batch Timer Settings*Set unload meter roll high speed setting to 999. If unload equipment can

6. Dryer Start-UpPNEG-552 100 Series Dryer 31Adjusting the Temperature1. Press the PROGRAM(TEMPERATURES) button until the “carrot” is above the timer

32 PNEG-552 100 Series Dryer 6. Dryer Start-UpFull Heat Continuous Flow Operation1. Refer to the DRYER START-UP section of the Operator’s Manual. (CON

6. Dryer Start-UpPNEG-552 100 Series Dryer 33100 Series Continuous Flow Metering Roll SettingsAdjusting the Moisture Control1. 5° on the moisture cont

34 PNEG-552 100 Series Dryer7. ServiceSeasonal Inspection and ServiceThe dryer is made of weather resistant material, and is designed to require a min

7. ServicePNEG-552 100 Series Dryer 35Suggested LubricantsNOTE: All of the auger and metering roll bearings are lifetime lubricated and do not requir

36 PNEG-552 100 Series Dryer7. Service6. Operate dryer clean-out levers, and check clean-out hatch mechanism for proper operation. With hatch open, in

7. ServicePNEG-552 100 Series Dryer 37Fan Propeller Removal and InstallationThe fan propeller is secured to the motor shaft by the use of a taper-loc

38 PNEG-552 100 Series Dryer7. ServiceFigure 7C Fan Blade Removal3. Install two grade 5 cap screws into the threaded holes in bushing and turn them by

7. ServicePNEG-552 100 Series Dryer 39Figure 7D Position of Fan Motor3. Remove motor mount bolts. If there are shims between the motor and its base,

4 PNEG-552 100 Series DryerTable of ContentsChapter 8 Wiring Diagrams ...

40 PNEG-552 100 Series Dryer7. ServiceHeater Parts Removal and InstallationMost of the heater parts can be removed by identifying attached wiring and

7. ServicePNEG-552 100 Series Dryer 415. Reassemble: To reassemble parts (See Figure 7E), reverse the disassembly procedure and check the following:a

42 PNEG-552 100 Series Dryer7. Service2. DC electric motor: The direct current (DC) motor provides the drive for the metering roll and is located on t

7. ServicePNEG-552 100 Series Dryer 43How to Clear a Jammed Metering RollShut down the fan/heater and eliminate any other noise when making this chec

44 PNEG-552 100 Series Dryer8. Wiring Diagrams100 Series Single Fan Wiring to Control Box

8. Wiring DiagramsPNEG-552 100 Series Dryer 45100 Series Front Panel External Wiring

46 PNEG-552 100 Series Dryer8. Wiring Diagrams100 Series Front Panel Internal Wiring

8. Wiring DiagramsPNEG-552 100 Series Dryer 47100 Series Lower Back Panel Wiring

48 PNEG-552 100 Series Dryer8. Wiring Diagrams100 Series External Wiring to Dryer

8. Wiring DiagramsPNEG-552 100 Series Dryer 49100 Series Upper Control Box Wiring

PNEG-552 100 Series Dryer 51. SafetySafety GuidelinesThis manual contains information that is important for you, the owner/operator, to know and under

50 PNEG-552 100 Series Dryer8. Wiring Diagrams100 Series Main Power Wiring

PNEG-552 100 Series Dryer 519. Schematic Diagram100 Series Control Schematic

52 PNEG-552 100 Series Dryer9. Schematic Diagram100 Series Control Schematic (Continued)

9. Schematic DiagramPNEG-552 100 Series Dryer 53100 Series Control Schematic (Continued)

54 PNEG-552 100 Series Dryer9. Schematic Diagram100 Series 220 Volt 1 Phase Power Schematic

9. Schematic DiagramPNEG-552 100 Series Dryer 55100 Series 220VAC 3 Phase Power Schematic

56 PNEG-552 100 Series Dryer9. Schematic Diagram100 Series 440VAC 3 Phase Power Schematic

PNEG-552 100 Series Dryer 5710. TroubleshootingA multimeter is required for some of the following checkout procedures. Before performing any tests, d

58 PNEG-552 100 Series Dryer10. TroubleshootingDisplay shows “HOUSING HIGH TEMPERATURE” message.The temperature h

10. TroubleshootingPNEG-552 100 Series Dryer 59Bottom auger does not start. 1. Check that the bottom auger circuit breaker is ON.2. If the lighted sw

6 PNEG-552 100 Series Dryer1. SafetyDryer OperationThank you for choosing a GSI product. It is designed to give excellent performance and service for

60 PNEG-552 100 Series Dryer10. TroubleshootingBurner operates but does not cycle from high-fire to low-fire.1. C

PNEG-552 100 Series Dryer 6111. FAQsHow much gas pressure is needed?See Step 4 on Page 31 in the Adjusting the Temperature section.How often shoul

62 PNEG-552 100 Series DryerNOTES

PNEG-552 100 Series Dryer 6312. WarrantyThe GSI Group WarrantyTHE GSI GROUP (GSI) WARRANTS ALL PRODUCTS WHICH IT MANUFACTURES TO BE FREE OF DEFECTS IN

This equipment shall be installed in accordance with the current installation codes and applicable regulations which should be carefully followed in a

1. SafetyPNEG-552 100 Series Dryer 7Safety PrecautionsREAD THESE INSTRUCTIONS BEFORE OPERATION AND SERVICE SAVE FOR FUTURE REFERENCE1. Read and under

8 PNEG-552 100 Series Dryer2. Safety Alert DecalsGSI Group recommends contacting the local power company and, having a representative survey the insta

2. Safety Alert DecalsPNEG-552 100 Series Dryer 9DC-974Rotating auger will crushand cut. Auto equipmentcan start at anytime. Do notenter until electr